Fold curved center automatically to accelerate seed profit production
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(abbreviation QFI) in the company, advanced what seed profit produces a few years to undertake in effort in the past. The crucial move that they take reduces the time that installs a setting namely. Be in in view of the company Ban gold on the order amount of box, go-cart, drawer and similar product somewhat atrophic, the manager of relevant domain and engineer discovery must take step, reduce installation time considerably. So, the process designing leaving a line that we talk about numerical control to control curved machine now, real time folds curved angle to detect adjust the technology that devotes oneself to to reduce operator to intervene as far as possible with etc, optimize integral equipment efficiency at the same time (namely: Appreciation) . The centre of gravity that with seed profit production handles pair of times order to count profit of spirit of quantity QFI company to produce is crop and productivity, but a crucial product line, order related to technology of Ban gold figuration begins to increase recently. Cover an area of 124000 square to this foot, for the manufacturer that has 100 stuff, should finish these working jobs very debatable. It basically serves product of Yu Shi oily treatment, medical treatment, military affairs, computer, electron and other industry case make. "We make the crust product of tens of thousands of every year now, " Victor Camacho of QFI operation vice-president says: "A few years ago, year trade the quantity begins to increase considerably. " final crust finished product is by 16 to 18 cold-rolled steel or aluminium board assemble rise. The growth of sale also can cause a problem at the same time, it is the challenge of pair of company engineering capability. Say case of the closest a birth: An edge machine is moved to go up in a hand, every 8 hours, can produce a 130-150 only cabinet and crust. Camacho says: "Second half of the year was mixed 2010 inside 2011, the order that we receive is increasing, an existing edge machine already did not have a law to satisfy treatment requirement, we must change discharge of task of a few treatment to numerical control go doing on curved machine. This means of settlement but efficiency of it doesn't matter, the case that because want normally,makes needs to have the different treatment that fold a turn 11 times. " and in all treatment link, a large number of plank are handled, when making folding the tool of turn and small effect in great quantities to change operate for instance, operator cannot avoid to be operated by accident. Nextpage searched investment of better company of QFI of the solution that fold a turn to buy new automation to lose curved chance -- the P2Xe that Sawanini manufactures is compact model the machine that fold a turn. This machine deployed to trade knife unit automatically, installation course can be changed inside a few seconds, make the production of QFI company arranged flexibility to go up a new chance to extricateoneself from an awkward position. "The figuration of outer casing is made, with the old fund that uses us photograph of the machine that fold a turn is compared, use new machine, periodic time and crop had improve considerably, " Tony Mautone of QFI company vice president says: "We every order is producible 400 products, average 50 to 100 batch. Change quickly so become very important. Use change knife device automatically to be able to achieve this one goal. " a few crucial functions that Mautone explained new face plate (also be the reason that it can achieve double above yield) . Above all, operator goes to to load of a plank on this machine, before cycle of the working procedure that fold a turn begins, want fixed position only center, need not fold turn hind to fix a center afresh every time. Additional, section folded curved tool to use plank clamp, can affirm automatically and adjust the design of component dimension instantly. Plank clamp can spread out or pack up 0.
020 inches, comfortable design at all sorts of dimension that fold a turn. If you never had seen one machines a pace with this fast move, agile, fast lose curved chance with accurate automatic plank, that should go really well look. Its operate automatically handle can hold board quickly, guide it quickly bring to a horizontal, facilitate take from inside the tool that fold a turn take out. A rotor can retroflexion this plank, undertake machining to the each edge of this component, make fluctuation two sides fast figuration. The control function of rotor still includes adjustable clip to maintain pressure, the surface that won't destroy workpiece so burnishs -- this are used in QFI company when the machine that fold a turn handles aluminium board, weigh particularly should. The biggest length folding a turn of P2Xe is 86 inches, but this compact model of the machine cover an area of an area to have 19 only.
7*9.
8 feet. Invest redound to come back quickly " need not the hand uses intervention, this machine can be finished inside 33 seconds all 11 tasks that fold a turn, " complement of figuration director Bill Altman says. The cycle of complete manufacturing cycle of finished product of crust of a standard is 52 seconds, include to move on plank and move the time that divides component. "In addition, this machine still is had in short the property that treatment pace end length can change to spend inside a few seconds, this means us to be able to change the crust of other type to machine means at any time on the machine, add the new program that fold a turn to be gotten even quickly on numerical control machine tool than operator even much. " since January 2012, job of 85 when Altman will need punch and implementation of the machine that fold a turn originally different jobs turns with P2Xe (the case that includes all sorts of form is designed) . The past should complete this work, need the working hours of total number two days, expend the original machine that fold a turn and punch the manufacturing function of 50% . Now, p2Xe achieved the manufacturing performance of 90% adequately. "Yes, if client order continues to climb,rise, the word of the order of task of Ban gold figuration that we receive other smaller plate again (more laminose material and the manufacturing function of the machine that fold a turn more match) , we can buy the 2nd center that fold a turn again, " Mautone says. This center that fold a turn also has a few treatment to restrict, for instance the greatest height that fold a turn is 63/4 inch, dimension of the smallest limit is 11 inches. "Although we cannot use this machine to make very small component, " Mautone says: "We carry away many component from the center that fold a turn, can release property of a lot of production, can make additional heavy-duty appearance take shape. We still can use the efficiency of this center that fold a turn and property, redesign a few products. " Mautone continues to say: "Come for years, we produce a product in prototype and quantity (those who include ply to be 10gauge is thick board) on have rich experience, with us 3 newest CNC lose curved chance (machine of two the one model chance that the stage weighs 143 tons 10 feet, 8 feet 88 tons of models) as it happens of character of service matchs. With 2009~2010 year photograph comparing, we are handling the development level on the archetypal machine of larger board, already rose 30% . In these development projects, 25% already began a quantity to produce, still have a few projects in negotiating. " when respecting this manufacturing function repartition that folds curved center automatically, crop and investment are answered announce the correct time, camacho expresses: Most 24-28 the month can realize redound, make a person impressive. CNC Milling